Workpiece material / Titanium

Titanium Ti-6Al-4V speeds and feeds

Starting surface speeds and chip loads for milling Titanium Ti-6Al-4V. Every value below is cross-checked against published sources and linked, so you can re-verify it yourself. Starting points, not limits.

Identification
Hardness
330 HB
Cutting data / sourcedClick any source to check
ValueUsedProvider readings (each linked)
Surface speed, HSS (estimated) 35 SFM
Surface speed, carbide 150 SFM
Chip load @ 0.25" 0.0010 in/tooth
Chip load by end-mill diameter in/tooth
0.125"0.25"0.5"
0.00050.00100.0020
Cutting-power model class-typical
Constant Value Readings
Kc1.1 (specific cutting force) 2,100 N/mm2 ISO group-typical - see notes
mc (chip-thickness exponent) 0.22 ISO group-typical - see notes
Unit power 1.20 HP/(in3/min) ISO group-typical - see notes

The power-model constants (Kc1.1, mc, unit power) are class-typical values for the ISO material group, used only for a rough spindle-power estimate. Only their relative ordering and internal consistency are verified, never tuned to match any vendor.

Notes

Ti-6Al-4V (Grade 5) runs at low surface speed because of its poor thermal conductivity - heat stays in the cutting zone. Keep speeds low, feed steady, use high-pressure coolant, and never let the tool rub. Conservative starting values for solid carbide. Power-model constants: Kc1.1 and mc are class-typical values; unit HP is derived from Kc, not independently published.

Verify this yourself

Every number above links to the provider that publishes it. Open two or more and confirm they agree with what is shown here. Full source list:

Take these into the feeds and speeds calculator for RPM, feed and power. Start a little under these numbers on a light or flexible setup.