Reference chart

AWS welding electrode and filler metal chart

The 30 consumables a shop actually keeps, in one page: the chart first, then how a designation is read, then a section for each one with its own decode and what separates it from the electrode or wire beside it. Strength, position and current are computed from the designation rather than retyped, so the chart and the decoder cannot disagree.

The chart

Carbon steel stick electrodes (AWS A5.1)

Designation Min tensile Positions Current Coating / chemistry
E6010 60 ksi / 414 MPa All positions (flat, horizontal, vertical, overhead) DCEP High cellulose sodium coating, DCEP; deep penetration, for root runs
E6011 60 ksi / 414 MPa All positions (flat, horizontal, vertical, overhead) AC / DCEP High cellulose potassium coating, AC or DCEP; deep penetration
E6012 60 ksi / 414 MPa All positions (flat, horizontal, vertical, overhead) AC / DC High titania sodium coating, AC or DC; makers differ on preferred polarity, check the datasheet
E6013 60 ksi / 414 MPa All positions (flat, horizontal, vertical, overhead) AC / DC High titania potassium coating, AC or DC; light penetration, smooth bead
E7014 70 ksi / 483 MPa All positions (flat, horizontal, vertical, overhead) AC / DC Iron powder titania coating, AC or DC; light penetration, high deposition
E7015 70 ksi / 483 MPa All positions (flat, horizontal, vertical, overhead) DCEP Low hydrogen sodium coating, DCEP
E7016 70 ksi / 483 MPa All positions (flat, horizontal, vertical, overhead) AC / DCEP Low hydrogen potassium coating, AC or DCEP
E7018 70 ksi / 483 MPa All positions (flat, horizontal, vertical, overhead) AC / DCEP Low hydrogen potassium with iron powder, AC or DCEP
E7024 70 ksi / 483 MPa Flat and horizontal fillets only AC / DC Iron powder titania coating, AC or DC; light penetration, high deposition
E7028 70 ksi / 483 MPa Flat and horizontal fillets only AC / DCEP Low hydrogen potassium with iron powder, AC or DCEP

Low alloy stick electrodes (AWS A5.5)

Designation Min tensile Positions Current Coating / chemistry
E7018-A1 70 ksi / 483 MPa All positions (flat, horizontal, vertical, overhead) AC / DCEP Low hydrogen potassium with iron powder, AC or DCEP
E8018-B2 80 ksi / 552 MPa All positions (flat, horizontal, vertical, overhead) AC / DCEP Low hydrogen potassium with iron powder, AC or DCEP
E9018-B3 90 ksi / 621 MPa All positions (flat, horizontal, vertical, overhead) AC / DCEP Low hydrogen potassium with iron powder, AC or DCEP
E8018-C1 80 ksi / 552 MPa All positions (flat, horizontal, vertical, overhead) AC / DCEP Low hydrogen potassium with iron powder, AC or DCEP
E11018-M 110 ksi / 758 MPa All positions (flat, horizontal, vertical, overhead) AC / DCEP Low hydrogen potassium with iron powder, AC or DCEP

Solid wire (AWS A5.18)

Designation Min tensile Positions Current Coating / chemistry
ER70S-2 70 ksi / 483 MPa Solid wire; not position classified, used in all positions - Triple deoxidised (Al, Ti, Zr); tolerant of mill scale, for TIG and MIG
ER70S-3 70 ksi / 483 MPa Solid wire; not position classified, used in all positions - Basic deoxidation; clean plate, low silicon
ER70S-6 70 ksi / 483 MPa Solid wire; not position classified, used in all positions - Highest silicon and manganese; best wetting on mill scale, the general MIG wire
ER80S-D2 80 ksi / 552 MPa Solid wire; not position classified, used in all positions - Composition classifier outside the common carbon steel set

Flux cored wire (AWS A5.20)

Designation Min tensile Positions Current Coating / chemistry
E71T-1 70 ksi / 483 MPa All positions (flat, horizontal, vertical, overhead) - Rutile, gas shielded, spray transfer, all positions
E70T-1 70 ksi / 483 MPa Flat and horizontal only - Rutile, gas shielded, spray transfer, all positions
E71T-8 70 ksi / 483 MPa All positions (flat, horizontal, vertical, overhead) - Self shielded, all positions, low hydrogen
E71T-11 70 ksi / 483 MPa All positions (flat, horizontal, vertical, overhead) - Self shielded, all positions, general purpose, no gas

Stainless (AWS A5.4 and A5.9)

Designation Min tensile Positions Current Coating / chemistry
E308L-16 By alloy Not position classified in the designation; see the maker datasheet AC / DCEP Titania coating, AC or DCEP; the common general purpose choice
E309L-16 By alloy Not position classified in the designation; see the maker datasheet AC / DCEP Titania coating, AC or DCEP; the common general purpose choice
E316L-16 By alloy Not position classified in the designation; see the maker datasheet AC / DCEP Titania coating, AC or DCEP; the common general purpose choice
ER308L By alloy Not position classified; bare wire is used in all positions - Low carbon (at most 0.03 percent), for corrosion resistance after welding
ER309L By alloy Not position classified; bare wire is used in all positions - Low carbon (at most 0.03 percent), for corrosion resistance after welding
ER316L By alloy Not position classified; bare wire is used in all positions - Low carbon (at most 0.03 percent), for corrosion resistance after welding
ER316LSi By alloy Not position classified; bare wire is used in all positions - Low carbon (at most 0.03 percent), for corrosion resistance after welding

How a designation is read

An AWS designation is positional. Each character is a separate fact rather than part of one number, which is why two designations that look a digit apart can be different consumables for different machines. Read left to right: the prefix says what the thing is, the digits that follow say how strong the deposited metal must be, and the last one or two say how it is covered and therefore what current it wants and which positions it will hold.

Where the strength sits is the trap. On a stick electrode it is in thousands of psi, so the 70 in E7018 is 70 ksi. On a flux cored wire it is a single digit in tens of ksi, so the 7 in E71T-1 is also 70 ksi and the 1 after it is the position. Reading one as the other turns an all position wire into a 71 ksi electrode that does not exist. One fact is never encoded at all: the shielding. A designation cannot tell you whether the consumable brings its own gas, needs a bottle, or needs nothing, so every section below states it outright.

The position digit

On the classifications here the position digit takes 4 of its possible values. It is not a preference; it is what the classification was qualified for, and it follows from how fluid the puddle is.

DigitClassified for
0Flat and horizontal only
1All positions (flat, horizontal, vertical, overhead)
2Flat and horizontal fillets only
S

The coating series

The last digit of a carbon or low alloy stick electrode designation names the covering, and with it the current the electrode wants. 15 of the 30 classifications on this page draw that digit from this one series, so the alternatives are worth seeing together once rather than a fragment at a time. The other 3 covered electrodes here are stainless, and AWS A5.4 classifies their covering separately, as -15, -16 or -17, which is why their sections do not point back to this table.

DigitCoating and current
0High cellulose sodium coating, DCEP; deep penetration, for root runs
1High cellulose potassium coating, AC or DCEP; deep penetration
2High titania sodium coating, AC or DC; makers differ on preferred polarity, check the datasheet
3High titania potassium coating, AC or DC; light penetration, smooth bead
4Iron powder titania coating, AC or DC; light penetration, high deposition
5Low hydrogen sodium coating, DCEP
6Low hydrogen potassium coating, AC or DCEP
7High iron oxide with iron powder, AC or DC; high deposition
8Low hydrogen potassium with iron powder, AC or DCEP

The low hydrogen digits are 5, 6 and 8. Those coverings absorb atmospheric moisture, the moisture becomes hydrogen in the weld metal, and hydrogen in a restrained joint cracks it days after the welder has gone home. That is the whole reason for the oven.

Every designation

Each one below carries its own decode, the shielding the classification does not encode, and how it differs from the ones a reader is usually choosing between. Paste any designation into the decoder to read one that is not on this list.

E6010

Root passes on pipe, and dirty or rusty steel, on DC only. Deep digging arc.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength6060 ksi (414 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry0High cellulose sodium coating, DCEP; deep penetration, for root runs

Shielding is the one fact the designation does not carry. E6010 needs: None; the coating provides its own shielding. Its last digit, 0, is drawn from the coating series: High cellulose sodium coating, DCEP; deep penetration, for root runs.

Against the ones you are choosing between:

All designations

E6011

The E6010 arc on a machine that only has AC. Common on farm and repair work.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength6060 ksi (414 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry1High cellulose potassium coating, AC or DCEP; deep penetration

Shielding is the one fact the designation does not carry. E6011 needs: None; the coating provides its own shielding. Its last digit, 1, is drawn from the coating series: High cellulose potassium coating, AC or DCEP; deep penetration.

Against the ones you are choosing between:

All designations

E6012

Bridging gaps and poor fit-up where penetration would burn through.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength6060 ksi (414 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry2High titania sodium coating, AC or DC; makers differ on preferred polarity, check the datasheet

Shielding is the one fact the designation does not carry. E6012 needs: None; the coating provides its own shielding. Its last digit, 2, is drawn from the coating series: High titania sodium coating, AC or DC; makers differ on preferred polarity, check the datasheet.

Against the ones you are choosing between:

All designations

E6013

Thin sheet and light fabrication; the easiest general purpose stick to run.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength6060 ksi (414 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry3High titania potassium coating, AC or DC; light penetration, smooth bead

Shielding is the one fact the designation does not carry. E6013 needs: None; the coating provides its own shielding. Its last digit, 3, is drawn from the coating series: High titania potassium coating, AC or DC; light penetration, smooth bead.

Against the ones you are choosing between:

All designations

E7014

Faster fill than E6013 at the same easy arc, on plate that fits up well.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength7070 ksi (483 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry4Iron powder titania coating, AC or DC; light penetration, high deposition

Shielding is the one fact the designation does not carry. E7014 needs: None; the coating provides its own shielding. Its last digit, 4, is drawn from the coating series: Iron powder titania coating, AC or DC; light penetration, high deposition.

Against the ones you are choosing between:

All designations

E7015

Low hydrogen on DC only, largely superseded by E7016 and E7018.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength7070 ksi (483 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry5Low hydrogen sodium coating, DCEP

Shielding is the one fact the designation does not carry. E7015 needs: None; the coating provides its own shielding. Its last digit, 5, is drawn from the coating series: Low hydrogen sodium coating, DCEP.

Against the ones you are choosing between:

All designations

E7016

Low hydrogen where the machine is AC, on crack sensitive or restrained joints.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength7070 ksi (483 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry6Low hydrogen potassium coating, AC or DCEP

Shielding is the one fact the designation does not carry. E7016 needs: None; the coating provides its own shielding. Its last digit, 6, is drawn from the coating series: Low hydrogen potassium coating, AC or DCEP.

Against the ones you are choosing between:

All designations

E7018

The structural low hydrogen standard: restrained joints, thick section, code work. Must be kept dry.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength7070 ksi (483 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry8Low hydrogen potassium with iron powder, AC or DCEP

Shielding is the one fact the designation does not carry. E7018 needs: None; the coating provides its own shielding. Its last digit, 8, is drawn from the coating series: Low hydrogen potassium with iron powder, AC or DCEP.

Against the ones you are choosing between:

All designations

E7024

High deposition fillets in the flat and horizontal, where speed matters more than positions.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength7070 ksi (483 MPa) minimum tensile strength
Position2Flat and horizontal fillets only
Coating / chemistry4Iron powder titania coating, AC or DC; light penetration, high deposition

Shielding is the one fact the designation does not carry. E7024 needs: None; the coating provides its own shielding. Its last digit, 4, is drawn from the coating series: Iron powder titania coating, AC or DC; light penetration, high deposition.

Against the ones you are choosing between:

All designations

E7028

Low hydrogen with the iron powder deposition rate, flat and horizontal fillets only.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength7070 ksi (483 MPa) minimum tensile strength
Position2Flat and horizontal fillets only
Coating / chemistry8Low hydrogen potassium with iron powder, AC or DCEP

Shielding is the one fact the designation does not carry. E7028 needs: None; the coating provides its own shielding. Its last digit, 8, is drawn from the coating series: Low hydrogen potassium with iron powder, AC or DCEP.

Against the ones you are choosing between:

All designations

E7018-A1

Carbon-molybdenum piping and pressure work at elevated temperature.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength7070 ksi (483 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry8Low hydrogen potassium with iron powder, AC or DCEP
SuffixA1Carbon-molybdenum steel

Shielding is the one fact the designation does not carry. E7018-A1 needs: None; the coating provides its own shielding. Its last digit, 8, is drawn from the coating series: Low hydrogen potassium with iron powder, AC or DCEP.

Against the ones you are choosing between:

All designations

E8018-B2

Welding 1.25Cr-0.5Mo alloy pipe and tube; needs preheat and usually post-weld heat treatment.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength8080 ksi (552 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry8Low hydrogen potassium with iron powder, AC or DCEP
SuffixB2Chromium-molybdenum steel, about 1.25Cr-0.5Mo

Shielding is the one fact the designation does not carry. E8018-B2 needs: None; the coating provides its own shielding. Its last digit, 8, is drawn from the coating series: Low hydrogen potassium with iron powder, AC or DCEP.

Against the ones you are choosing between:

All designations

E9018-B3

Welding 2.25Cr-1Mo alloy pipe for higher temperature service.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength9090 ksi (621 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry8Low hydrogen potassium with iron powder, AC or DCEP
SuffixB3Chromium-molybdenum steel, about 2.25Cr-1Mo

Shielding is the one fact the designation does not carry. E9018-B3 needs: None; the coating provides its own shielding. Its last digit, 8, is drawn from the coating series: Low hydrogen potassium with iron powder, AC or DCEP.

Against the ones you are choosing between:

All designations

E8018-C1

Nickel steel for low temperature toughness.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength8080 ksi (552 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry8Low hydrogen potassium with iron powder, AC or DCEP
SuffixC1Nickel steel, about 2.5Ni

Shielding is the one fact the designation does not carry. E8018-C1 needs: None; the coating provides its own shielding. Its last digit, 8, is drawn from the coating series: Low hydrogen potassium with iron powder, AC or DCEP.

Against the ones you are choosing between:

All designations

E11018-M

High strength quenched and tempered steels where 110 ksi weld metal is specified.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength110110 ksi (758 MPa) minimum tensile strength
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistry8Low hydrogen potassium with iron powder, AC or DCEP
SuffixMMilitary-style toughness and composition requirements

Shielding is the one fact the designation does not carry. E11018-M needs: None; the coating provides its own shielding. Its last digit, 8, is drawn from the coating series: Low hydrogen potassium with iron powder, AC or DCEP.

Against the ones you are choosing between:

All designations

ER70S-2

TIG filler for carbon steel, including over light mill scale, thanks to the triple deoxidation.

PositionCodeMeaning
PrefixERElectrode or rod: usable as either
Strength7070 ksi (483 MPa) minimum tensile strength
PositionSSolid wire; not position classified, used in all positions
Coating / chemistry2Triple deoxidised (Al, Ti, Zr); tolerant of mill scale, for TIG and MIG

Shielding is the one fact the designation does not carry. ER70S-2 needs: Argon for TIG, or argon-CO2 for MIG.

Against the ones you are choosing between:

All designations

ER70S-3

MIG on clean plate where low silicon keeps the bead free of glassy islands.

PositionCodeMeaning
PrefixERElectrode or rod: usable as either
Strength7070 ksi (483 MPa) minimum tensile strength
PositionSSolid wire; not position classified, used in all positions
Coating / chemistry3Basic deoxidation; clean plate, low silicon

Shielding is the one fact the designation does not carry. ER70S-3 needs: 75 to 100 percent argon, balance CO2.

Against the ones you are choosing between:

All designations

ER70S-6

The default carbon steel MIG wire: wets well over mill scale and tolerates less than perfect prep.

PositionCodeMeaning
PrefixERElectrode or rod: usable as either
Strength7070 ksi (483 MPa) minimum tensile strength
PositionSSolid wire; not position classified, used in all positions
Coating / chemistry6Highest silicon and manganese; best wetting on mill scale, the general MIG wire

Shielding is the one fact the designation does not carry. ER70S-6 needs: 100 percent CO2, or 75 to 90 percent argon balance CO2.

Against the ones you are choosing between:

All designations

ER80S-D2

Higher strength manganese-molybdenum wire for 80 ksi joints and some pipe work.

PositionCodeMeaning
PrefixERElectrode or rod: usable as either
Strength8080 ksi (552 MPa) minimum tensile strength
PositionSSolid wire; not position classified, used in all positions
Coating / chemistryD2Composition classifier outside the common carbon steel set

Shielding is the one fact the designation does not carry. ER80S-D2 needs: Argon-CO2 mixture.

Against the ones you are choosing between:

All designations

E71T-1

All position gas shielded flux cored for structural fabrication; fast fill with a slag that peels.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength770 ksi (483 MPa) minimum tensile strength. Note the single digit is TENS of ksi here
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistryT-1Rutile, gas shielded, spray transfer, all positions

Shielding is the one fact the designation does not carry. E71T-1 needs: 100 percent CO2 or argon-CO2 mixture.

Against the ones you are choosing between:

All designations

E70T-1

The flat and horizontal version of E71T-1, for heavy fillets on a positioner.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength770 ksi (483 MPa) minimum tensile strength. Note the single digit is TENS of ksi here
Position0Flat and horizontal only
Coating / chemistryT-1Rutile, gas shielded, spray transfer, all positions

Shielding is the one fact the designation does not carry. E70T-1 needs: 100 percent CO2 or argon-CO2 mixture.

Against the ones you are choosing between:

All designations

E71T-8

Self shielded all position low hydrogen, used on structural steel outdoors where gas would blow away.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength770 ksi (483 MPa) minimum tensile strength. Note the single digit is TENS of ksi here
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistryT-8Self shielded, all positions, low hydrogen

Shielding is the one fact the designation does not carry. E71T-8 needs: None; self shielded.

Against the ones you are choosing between:

All designations

E71T-11

The no-gas wire in small hobby machines; general purpose, not a low hydrogen class.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength770 ksi (483 MPa) minimum tensile strength. Note the single digit is TENS of ksi here
Position1All positions (flat, horizontal, vertical, overhead)
Coating / chemistryT-11Self shielded, all positions, general purpose, no gas

Shielding is the one fact the designation does not carry. E71T-11 needs: None; self shielded.

Against the ones you are choosing between:

All designations

E308L-16

Stick welding 304 and 304L stainless, the general purpose austenitic choice.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength308Type 308 stainless composition; strength follows the alloy, not the number
Position-Not position classified in the designation; see the maker datasheet
Coating / chemistry16Titania coating, AC or DCEP; the common general purpose choice
SuffixLLow carbon (at most 0.03 percent), resists carbide precipitation

Shielding is the one fact the designation does not carry. E308L-16 needs: None; the coating provides its own shielding.

Against the ones you are choosing between:

All designations

E309L-16

Stick welding stainless to carbon steel, and buttering before a dissimilar joint.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength309Type 309 stainless composition; strength follows the alloy, not the number
Position-Not position classified in the designation; see the maker datasheet
Coating / chemistry16Titania coating, AC or DCEP; the common general purpose choice
SuffixLLow carbon (at most 0.03 percent), resists carbide precipitation

Shielding is the one fact the designation does not carry. E309L-16 needs: None; the coating provides its own shielding.

Against the ones you are choosing between:

All designations

E316L-16

Stick welding 316 and 316L where the molybdenum is needed for pitting resistance.

PositionCodeMeaning
PrefixEElectrode: carries the welding current
Strength316Type 316 stainless composition; strength follows the alloy, not the number
Position-Not position classified in the designation; see the maker datasheet
Coating / chemistry16Titania coating, AC or DCEP; the common general purpose choice
SuffixLLow carbon (at most 0.03 percent), resists carbide precipitation

Shielding is the one fact the designation does not carry. E316L-16 needs: None; the coating provides its own shielding.

Against the ones you are choosing between:

All designations

ER308L

TIG and MIG filler for 304 and 304L stainless.

PositionCodeMeaning
PrefixERElectrode or rod: usable as either
Strength308Type 308 stainless composition; strength follows the alloy, not the number
Position-Not position classified; bare wire is used in all positions
Coating / chemistryLLow carbon (at most 0.03 percent), for corrosion resistance after welding

Shielding is the one fact the designation does not carry. ER308L needs: Argon for TIG, or argon-based mixture for MIG.

Against the ones you are choosing between:

All designations

ER309L

TIG and MIG filler for stainless to carbon steel joints.

PositionCodeMeaning
PrefixERElectrode or rod: usable as either
Strength309Type 309 stainless composition; strength follows the alloy, not the number
Position-Not position classified; bare wire is used in all positions
Coating / chemistryLLow carbon (at most 0.03 percent), for corrosion resistance after welding

Shielding is the one fact the designation does not carry. ER309L needs: Argon for TIG, or argon-based mixture for MIG.

Against the ones you are choosing between:

All designations

ER316L

TIG and MIG filler for 316 and 316L stainless.

PositionCodeMeaning
PrefixERElectrode or rod: usable as either
Strength316Type 316 stainless composition; strength follows the alloy, not the number
Position-Not position classified; bare wire is used in all positions
Coating / chemistryLLow carbon (at most 0.03 percent), for corrosion resistance after welding

Shielding is the one fact the designation does not carry. ER316L needs: Argon for TIG, or argon-based mixture for MIG.

Against the ones you are choosing between:

All designations

ER316LSi

The 316L wire with raised silicon, for a flatter bead and easier MIG wetting.

PositionCodeMeaning
PrefixERElectrode or rod: usable as either
Strength316Type 316 stainless composition; strength follows the alloy, not the number
Position-Not position classified; bare wire is used in all positions
Coating / chemistryLLow carbon (at most 0.03 percent), for corrosion resistance after welding
SuffixSIRaised silicon for better wetting and a flatter bead

Shielding is the one fact the designation does not carry. ER316LSi needs: Argon-based mixture for MIG.

Against the ones you are choosing between:

All designations

Frequently asked questions

What is the difference between E6010 and E6011?

Nothing in strength or position: both are 60 ksi and both are classified for all positions. The difference is the coating and therefore the current. E6010 uses a high cellulose sodium covering and runs on direct current electrode positive only, while E6011 uses the potassium version and will also run on alternating current, which is why it is the one you find where the machine is an AC buzz box.

Why does E7024 not appear as an all position electrode?

Its position digit is 2, which classifies it for flat and horizontal fillets only. The iron powder in the coating gives it a very high deposition rate, and that same pool of molten metal is too fluid to hold in a vertical or overhead joint. Speed in the flat is bought with the loss of the other positions.

Which of these need to be kept in an oven?

The low hydrogen classes, meaning the usability digits 5, 6 and 8 on stick electrodes. Their coatings pick up atmospheric moisture, and that moisture becomes hydrogen in the weld metal, which causes delayed cracking in restrained or high strength joints. Storage requirements come from the maker datasheet and the applicable code rather than from the designation.

Is a higher strength electrode always a safer choice?

No. Overmatching the base metal puts a harder, less ductile weld into the joint and moves the strain into the heat affected zone, and higher strength classes generally bring preheat and interpass requirements with them. The classification is chosen to match the base metal and the code, not maximised.

Do the numbers mean the same thing on a stick electrode and on a wire?

Only the first ones. On a stick electrode the digits before the last two are the minimum tensile strength in thousands of psi, so E7018 is 70 ksi. On a flux cored wire the strength is a single digit in tens of ksi, so E71T-1 is also 70 ksi with the 1 after it meaning all positions. On solid wire the strength is again in thousands of psi but the letters that follow describe the chemistry rather than a coating, so ER70S-6 is a 70 ksi solid wire with a particular deoxidiser package. Reading a wire as though it were an electrode is the common mistake, and the decoder below will not make it.

Sources

The classification system is documented freely by the filler metal makers. The composition limits and impact values behind each class live in the AWS A5 standards, which are sold by AWS and are not reproduced here.

This is reference and identification data, not a procedure. Confirm it against the manufacturer data sheet and the specification that applies to your work, and verify the part in your hand, before relying on it for anything that carries load or holds pressure.